Form Sample Procedure PDF Details

In the world of professional welding, ensuring quality and consistency across projects is paramount, and the AWS D1.4/D1.4M:2011 Sample Procedure Qualification Record (PQR) form plays a crucial role in this process. This comprehensive document serves as a record for validating the welding procedure and demonstrating that it can produce welds meeting specific standards and requirements. The form covers a wide array of details, from basic identification data such as the contractor, authorized individual, and welder to more technical aspects, including the welding process, joint type, base metal specifications, filler metal details, shielding gas used, and preheat/interpass temperatures. It even delves into the electrical characteristics crucial for the welding process, like current type and amperage. Furthermore, the form provides sections for recording test results pertaining to visual examinations, tensile tests, and macroetch tests, offering a clear and detailed account of the weld's quality. By requiring signatures from the manufacturer or contractor and the authorizing party, it also ensures accountability and integrity in the welding process. This form is not just a procedural necessity; it is a testament to the rigorous standards and quality control measures in the field of structural welding.

QuestionAnswer
Form NameForm Sample Procedure
Form Length2 pages
Fillable?No
Fillable fields0
Avg. time to fill out30 sec
Other namesform procedure pqr online, procedure qualification record pqr, procedure qualification record, qualification record

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AWS D1.4/D1.4M:2011

Sample Procedure Qualification Record (PQR) Form

PROCEDURE QUALIFICATION RECORD (PQR) NO. ______________

Contractor ____________________________________

Authorized by _________________________________

Welder _______________________________________

Welding Process: FCAW-G FCAW-S GMAW

Revision No. ___________________________________

Test Date _____________________________________

SMAW

PQR JOINT TYPE

 

 

 

 

 

Direct Butt

Indirect Butt

T-Joint

 

 

 

 

 

 

Test Assembly:

Figure 6.5(A)

 

Figure 6.5(B)

Figure 6.5(C)

Figure 6.5(D)

 

 

 

Position ________________________

Groove Type_____________________

Single Bevel

Double Bevel

Root Opening ___________________

Root Face ______________________

Groove Angle _________________

Backing:

Yes

No

 

Backing Type ____________________

 

 

 

 

Backgouging:

Yes

No

 

Backgouging Method ______________

 

 

 

 

Technique:

Stringers

Weave

 

 

 

 

 

 

ELECTRICAL CHARACTERISTICS

 

Current:

AC

DCEP

DCEN

Transfer Mode (GMAW):

Short-circuiting

Globular

Spray

BASE METAL

 

 

Material Specification______________

Grade _______________________

 

 

welded to

Material Specification______________

Grade _______________________

Carbon Equivalent (Bar) ___________

Bar size ________________________

 

Coated Bar:

Yes

No

Type of Coating __________________

 

 

 

 

 

 

 

FILLER METAL

 

 

 

 

 

AWS Specification______________________________

AWS Classification ______________________________

Describe filler metal (if not covered by AWS specification) __________________________________________________

_______________________________________________________________________________________________

SHIELDING

Gas:

Single

Mixture

Composition _____________________ Flow rate _____________________

PREHEAT/INTERPASS

Preheat/Interpass Temperature (Min) _______________

Interpass Temperature (Max) _____________________

WELDING PARAMETERS

Pass

Number

Electrode Diameter

Current

 

 

WFS

 

Electrical

Type

Amperage

ipm [mm/min.]

Volts

Stickout

 

 

 

 

 

Travel

Speed

(ipm)

Joint

Detail

Note: Attach additional sheets as required for detailing each pass.

Form A-1 (front)

54

AWS D1.4/D1.4M:2011

Sample Procedure Qualification Record (PQR) Form

 

CONTINUATION OF PROCEDURE QUALIFICATION RECORD (PQR) NO. ______________

 

TEST RESULTS

 

VISUAL EXAMINATION

 

 

Test Assembly Number One

Test Assembly Number Two

Pass

Fail (AWS D1.4, Clause 4.4)

Pass

Fail (AWS D1.4, Clause 4.4)

Comments____________________________________

Comments ____________________________________

____________________________________________

_____________________________________________

_______________________________________________________________________________________________

TENSILE TEST

 

Test Assembly Number One

Test Assembly Number Two

Pass

Fail (AWS D1.4, Clause 6.3.7.2)

Pass

Fail (AWS D1.4, Clause 6.3.7.2)

Specimen No.

Width

Thickness

Area

Ultimate

Tensile Load

(lbs)

Ultimate

Unit Stress

(psi)

Character of

Failure and

Location

MACROETCH TEST

Test Assembly Number One

Test Assembly Number Two

Pass

Fail (AWS D1.4, Clause 6.3.7.3)

Pass

Fail (AWS D1.4, Clause 6.3.7.3)

Specimen No.

Results

Remarks

Welder’s Name ________________________________ Clock No. ____________ Stamp No. ______________

Test conducted by _______________________________________________________________________ (Laboratory)

Test Number ___________________________________

Per __________________________________________

We, the undersigned, certify that the statements in this record are correct and that the welds were prepared and tested in accordance with the requirements of AWS D1.4/D1.4M:2011, Structural Welding Code—Reinforcing Steel.

Manufacturer or Contractor __________________________________________________________________________

Authorized by _______________________________________________________

Date ___________________

Form A-1 (back)

 

55

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Filling out part 1 of pqr 4

2. When the last section is complete, it is time to insert the essential specifics in Carbon Equivalent Bar, Bar size, Coated Bar, Yes, Type of Coating, FILLER METAL, AWS Specification, AWS Classification, Describe filler metal if not, SHIELDING, Gas, Single, Mixture, Composition, and Flow rate allowing you to move forward to the third step.

Stage # 2 for completing pqr 4

3. Your next step is going to be easy - complete all the blanks in Note Attach additional sheets as, and Form A front to conclude the current step.

Note Attach additional sheets as, Form A front, and Note Attach additional sheets as in pqr 4

4. Your next part will require your input in the following parts: Sample Procedure Qualification, Continuation of Procedure, TEST RESULTS, VISUAL EXAMINATION, Test Assembly Number One, Test Assembly Number Two, Pass, Fail AWS D Clause, Pass, Fail AWS D Clause, Comments, Comments, TENSILE TEST, Test Assembly Number One, and Test Assembly Number Two. Always fill in all needed info to move forward.

pqr 4 writing process explained (portion 4)

5. This document has to be concluded by going through this part. Here there can be found a detailed set of fields that need to be filled in with correct information to allow your form submission to be faultless: Test Assembly Number One, Test Assembly Number Two, Pass, Fail AWS D Clause, Pass, Fail AWS D Clause, oN nemicepS, stluseR, skrameR, Welders Name, Clock No Stamp No, Test conducted by Laboratory, Test Number, Per, and We the undersigned certify that.

Step no. 5 for filling out pqr 4

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