Gulfstream 400 Spectra Form PDF Details

In the realm of sophisticated maritime equipment, the Gulfstream 400 Spectra stands out as a premier watermaker, designed to enhance life on board by providing a reliable source of fresh water. Crafted in Sausalito, California, this system embodies innovation through its detailed operation procedures, including priming, purging, system startup, and maintenance routines. The unit's meticulous design requires the opening of a pressure relief valve and the individual running of its pumps to prime, ensuring that each step, from system startup to storage, is executed with precision for optimal performance. Emphasizing the importance of proper installation and maintenance, the manual offers a comprehensive guide encompassing everything from basic operation, such as attaching the product service tube and setting valves, to regular maintenance protocols like backflush cycles and pre-filter servicing. Detailed instructions on storage recommend attaching service hoses to a clean container and initiating a backflush cycle, followed by the incorporation of a specific storage chemical, highlighting the system's need for regular care to prevent damage. Moreover, the manual serves as a testament to Spectra Watermakers' commitment to customer satisfaction and product quality, ensuring long-term reliability and efficiency of the Gulfstream 400 system. This dedication is further illustrated by the inclusion of service valves in the installation kit, aimed at simplifying the pickling and cleaning processes, thereby enhancing the overall user experience.

QuestionAnswer
Form NameGulfstream 400 Spectra Form
Form Length38 pages
Fillable?No
Fillable fields0
Avg. time to fill out9 min 30 sec
Other namesgph, gulfstream 400 spectra watermakers, 2000, SC-2

Form Preview Example

Feed Pressure

 

Pressure Relief Valve

Product Flow

Open 1/2 to 1 turn only

 

SPECTRA

GULFSTREAM 400

 

Sausalito, California Phone (415) 332-3780

Fax (415) 332-8527 spectrawatermakers.com

Pump 1

Salinity

Backflush

 

Pump 2

Reject

Good

 

Basic Operation:

Priming

Open pressure relief valve, run each pump individulally to prime system. Pumps will not prime simultaneously.

Purging

If system has been stored, open pressure relief valve and run for 20 minutes. Attach the product service

tube and place into a container. Set product service valve to "service" position, close pressure relief valve and run for 20 minutes. Discard product water.

Startup

Set all valves to "run" position and close pressure relief valve. Start one pump for efficiency, two pumps

for higher production. Check for the "Good" salinity indicator to light. Monitor feed pressure for pre-filter condition. Service pre-filters if feed pressure is greater than normal. Refer to owner's manual for normal feed pressures.

NormalOperation

For best performance; run system to fill tanks then turn off pumps. Have the domestic water system perssurized then start backflush cycle. Re-flush or run within 1 week.

Storage

Attach service hoses to unit and lead to a clean container. Open pressure relief valve and start backflush cycle. After backflush cycle, set brine discharge valve to "service" position and then re-start backflush cycle.

Allow 1 gallon of flush water into the container and then set the discharge valve to "run". After backflush cycle, mix one container of SC-1 into the flush water. Set all valves to "service" position. Re-prime the feed pumps

and run for 10 minutes, recirculating the solution. Set the brine discharge valve to "run" to empty container. Turn off pumps, return all service valves to "run" position. Service strainer and pre-filters; reinstall dry.

Purge system on next start up.

Intake Service Valve

Product Service Valve

Brine Discharge Service Valve

Run

 

Run

Off

Run

Off

 

Service

 

Intake Service

 

Brine Discharge Service

Hose Connection

 

Hose Connection

 

Product Service Tube Connection

 

GULFSTREAM 400

OPERATION AND INSTALLATION

MANUAL

Spectra Watermakers

A Division of Edinger Marine Service, Inc.

REVISED 10/15/99

20 Mariposa Road

San Rafael CA 94901

Phone 415.526.2780

Fax 415.526.2787

E-mail: spectra@spectrawatermakers.com www.spectrawatermakers.com

page 1

Introduction

Thank you for choosing a Spectra Watermaker! It is our wish for you to be completely satisfied with our product. We have inspected and tested all of the components before shipping, and feel we have produced one of the finest products available.

Your long term satisfaction with this system will depend greatly on how the Spectra system is installed. The unique performance is obtained not only by our new pressurization process, but by careful attention to reducing flow restriction, mechanical friction and electrical resistance. All of this is affected by the final installation, and that is ultimately up to you. By reading, understanding and following this manual, even if you are not doing the installation yourself, we are confident you will be happy with your new Spectra system.

With years of experience installing and repairing many different kinds of watermakers, we have seen nearly everything that should or should not be done. This manual includes the summation of that knowledge, tailored for the Spectra Watermakers.

It is very important that you follow the instructions in this manual. They are designed to help you "customize" the installation to your boat, while maintaining performance. If any questions arise, please call us for help immediately. This is a unique product so be careful of "experts," as they most likely will not have gone through the same learning curve as we have during the development of the Spectra systems.

If someone else is installing the watermaker for you, review all aspects of the system with them before the drilling and cutting begins. This will help avoid making mistakes. If you have any doubts, please call us. We will be happy to help tailor the system to your particular needs. As with any sophisticated device, there may be “bugs” or minor problems. Please call us for consultation or advice before attempting to repair a new system.

"Use it or lose it" really does apply to watermakers, but we prefer "use it or pickle it". All watermakers will suffer damage if they are run and left without storage treatment or "pickling". We have found that if the pickling and cleaning processes are made easy there is a higher probability of it happening. This is why we have included service valves in the Installation Kit. Even though the system can work without them, they are very helpful in the servicing of your system.

In conclusion, having an adequate and reliable watermaker can improve the quality of life on board more than almost any other piece of equipment. It is our sincere desire that you will be able to take full advantage of your new Spectra Watermaker, confirming that you have indeed made the best choice! And don’t forget to tell all your friends!

Thank you from all of us at Spectra Watermakers.

page 2

Table of Contents

System and Start-Up Log

page 4

Shipping and Shopping Lists

page 5

Features

page 7

Specifications

page 8

Component Description

page 9

Operating Procedures

page 13

Shutdown Procedures

page 16

Maintenance

page 18

Membrane Cleaning Procedures

page 19

Membrane replacement

page 21

Installation Basics

page 22

General Plumbing

page 23

Component Placement

page 25

Clark Pump Diagram

page 27

Component Dimensions

page 28

Plumbing Diagram

page 29

Plumbing Detail Diagram

page 30

Clark Pump Mounting Diagram

page 31

High Pressure Tube Instructions and Diagram

page 32

1/4” Tube Fitting Instructions Diagram

page 33

Mounting Templates

page 34

Electrical

page 35

Wiring Diagram

page 36

Troubleshooting

page 37

Warranty

page 38

page 3

System and Start-Up Log

System Information

Model Number

________________

Serial Number

________________

Date Purchased

________________

Purchased From

____________________________

 

____________________________

 

____________________________

Installation Date

________________

Start-Up Performance Readings

Measure after 3 and 24 hours of pressurized run time in similar conditions.

 

3 hrs

24 hrs

Feed Water Temperature

__________

__________

Battery Voltage

__________

__________

Amperage Draw

__________

__________

Feed Pressure (psi)

__________

__________

Product Water Flow (gph)

__________

__________

page 4

Shipping List

Standard System

(1)Operation and Installation Manual

(1)Clark Pump

(1)Membrane and Housing Assembly

(1)Main Pump Module including: Pumps, heat sinks, and cooling fans Sea water strainer Accumulator tank

Monitor and control panel Automatic salinity control system Automatic fresh water backflush system 20 and 5 micron pre-filter assemble

(1)Remote Control Panel and Wiring Harness

(1)Installation Kit Including:

Clark Pump mounting hardware Membrane housing assembly mounts (10’) high pressure tube

50’ of 5/8” hose

25’ of 1/4” product tubing Hose and tube fittings Hose clamps

One container of SC-1 storage chemical

Options

Clark Pump Mounting Bracket

Basic Cruise Kit

Includes three 20-micron filters, three 5-micron filters, and two SC-1 storage

chemical containers

Offshore Kit

Includes Clark pump seals, tools, two SC-2 cleaning chemical containers, and overhaul instructions

Spare Feed Pump

Hand held salinity monitor

page 5