Auto Repair Checklist Template PDF Details

Understanding the complexities of maintaining regulatory compliance can be a daunting task for auto repair shop owners. The Auto Repair Checklist form serves as an invaluable self-audit tool designed to streamline this process, ensuring shops adhere to federal environmental, health and safety regulations, as well as nationally recognized fire codes. It is also a practical resource for municipal health, fire prevention, and building inspectors, aiding in preliminary screenings and providing guidance to shops. This checklist is divided into sections that focus on different aspects of the operation: from general site conditions and specific operational procedures to noting deficiencies and recommending corrective actions. Additionally, it offers tips for preventing pollution, fires, and health and safety hazards—strategies that, while not mandatory, can substantially reduce compliance costs and promote a safer workplace. By meticulously outlining requirements and providing a structured format for inspection and correction, the Auto Repair Checklist form empowers shop owners to achieve and maintain compliance, ultimately protecting employees and the environment.

QuestionAnswer
Form NameAuto Repair Checklist Template
Form Length2 pages
Fillable?No
Fillable fields0
Avg. time to fill out30 sec
Other namesautomotive service checklist template, repair list template, mechanic checklist form, auto repair checklist printables

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A C h e c k l i s t f o r A u t o R e p a i r S h o p s

This self-audit tool is designed to help auto repair shop owners achieve and maintain regulatory compliance. Municipal health, fire prevention, and building inspectors may also find it useful for preliminary screening and for assisting shops.

The requirements listed here are based on federal environmental and health and safety regulations, as well as nationally recognized fire code. While the checklist includes the primary concerns of regulatory inspections, it is not intended to be a comprehensive statement of compliance requirements.

The regulatory items listed on this form fall into two main categories: those in Section A relate to overall conditions at the site; those in Section B cover specific auto repair shop operations. Section C provides space to comment on any deficiencies observed during an inspection.

Also included with this compliance checklist is a list of tips for preventing pollution, fires, and health and safety hazards. While not required by law, following these practices helps to reduce compliance costs and ensure the well-being of employees.

Check only those items that require remedial action.

Section A : G e n e r a l W a l k - T h r o u g h o f S i t e

1. Materials and Waste Storage & Management

(Including oils, solvents, antifreeze and gasoline)

oFlammable and hazardous liquids are stored in containers that are either approved by the US. Department of Transportation or by the State Fire Marshall, or listed and labeled by the National Registration and Testing Laboratory (UL-listed).

oLids are tight-fitting and sealed, and bungs are closed.

oContainers, tanks, and flammables cabinets are labeled with the name of the material they hold (for example, waste oil) and the type of hazard they present (e.g., flammable).

oFlammables are stored in an area (such as an air-tight metal

cabinet, metal cabinet vented to the outside, or flammables storage room) approved by the local fire department.

oWaste storage area is labeled and limits of area are marked.

oFlammable liquids are grounded and bonded during transfer, and grounded during storage.

oThere are no leaks or excessive spillage in chemical or waste storage areas, including around solvent sinks, pumps, pipes, hoses, couplings, fittings, and valves.

oDrums of materials and wastes stored outside of the building have secondary containment (e.g., berms). Otherwise, drums are empty and clean.

2 . Building

oBuilding has two-hour firewalls (two walls of sheetrock or masonry) between repair garage and attached structures.

oFire doors are equipped with automatic closures.

oAll openings in walls and ceilings are sealed.

oA 40BC fire extinguisher is available, with 10BC extinguishers positioned every 50 feet. (Additional extinguishers may be necessary if the building is made of combustible materials.)

oEmployees have been trained in the use of fire extinguishers.

oSigns are posted over each extinguisher.

oAisles and emergency exits are clear, and exit signs are posted

over doors.

oSmoking is prohibited where the repair work is done and allowed only in designated areas.

oElectrical receptacles have no open grounds or reverse polarity.

oCircuits are labeled and the circuit box is closed. Access to the circuit box is clear within 5-10 feet.

oElectrical outlets have cover plates. No wires are frayed, damaged, or taped off.

oWiring is enclosed in Electrical Metallic Tubing (EMT) or rigid

metal pipe.

oThere is adequate central ventilation and adequate local ventilation for carbon monoxide from tailpipe exhaust systems.

oLighting is adequate.

3.Floors

oFloor drains are connected to the sewer (with approval from sewer authority) or equipped with an approved oil-water separator or tight tank.

oThere are no cracks in the floor that would allow leakage.

oFloors are made of noncombustible material, free of oil and grease, and sealed.

4.General Equipment

oUnderground storage tank and above-ground storage tanks are permitted by appropriate state agency or local fire department (as required).

oWaste oil furnaces are permitted by appropriate state agency or local fire department (as required).

oThere are no illegal furnaces or space heaters in use.

oLifts have operable safety locks, and are tested and serviced monthly.

oElectrical cords are intact and have grounding prongs.

oLight bulbs are teflon-coated (rough service).

5.Health & Safety

oThe shop has written contingency plans for fire prevention, emer- gencies, and spill control.

oSpill control materials are available on site.

oMaterial Safety Data Sheets (MSDSs) are available for all toxic chemicals.

oNo food is consumed in the shop area.

oEyewash and showers providing 15 minutes of continuous flush are available in areas where acids and bases are used.

oEmployees are trained in chemical hazard, safety, and emergency preparedness.

S e c t i o n B : A u t o S h o p O p e r a t i o n s

6. Routine Car Maintenance

(Managing waste oil, oily rags, and absorbents)

oDrained waste fluids such as waste oil, antifreeze, and solvents are stored in separate drums or tanks.

oWaste oil is removed by a licensed transporter or burned on-site in an approved heater.

oOil filters are punctured and hot drained over waste oil drum for the required amount of time, and then recycled or disposed properly.

oOily shop rags are placed in sealed, labeled metal containers and are managed properly.

oOily absorbents are disposed according to state regulations.

7.Solvent Parts Cleaning

oSolvent parts cleaner is closed.

oA licensed transporter picks up and recycles solvents or disposes solvents as hazardous waste.

oParts cleaner is labeled with material name and hazard type.

oIf a flammable solvent is used, the parts cleaner has a fusible link that locks shut in the case of fire.

oParts cleaner is registered with the state environmental agency

(if required).

8. Exhaust System Repair

oWelding/cutting is permitted by the local fire department.

oCompressed gas cylinders are firmly installed by chaining to a portable dolly or to the wall in an upright position.

oFire extinguishers are available in the welding/cutting area.

oEmployees wear protective clothing and welding helmets with shields.

oFlammables are not used or stored nearby.

oMachinery is grounded.

oLocal ventilation is adequate.

9.Brake Repair ( Grinding drums and turning rotors )

oEmployees wear safety glasses with side shields.

oEquipment is bolted into the floor.

oPullies on the grinder are covered with a safety guard.

oThe grinding wheel offset is no greater than 1/8 inch.

oShop uses HEPA filtered vacuum system or a wet method of grind- ing to prevent asbestos exposure.

10. Air Conditioner and Radiator Servicing

oRefrigerant recovery machines are licensed by U.S. EPA.

oRefrigerant recovery operators are certified by U.S. EPA.

oAntifreeze is labeled and recycled or disposed properly.

oIf radiator repair includes brazing, procedures are in place to control and monitor lead.

11. Battery and Tire Storage

oBatteries are stored in a single layer on pallets or shelving with an impermeable base, and are properly recycled.

oTires stored outside are covered and properly disposed.

SECTION C: Deficiencies and Recommended Actions

Use this section to note areas where the shop is out of compliance, and to provide information about how to correct deficiencies or any other comments.

Comments

The information in this document is based on regulations of the National Fire Prevention Code (NFPC), Occupational Safety and Health Administration (OSHA), and U.S. Environmental Protection Agency (EPA). Compliance with this document does not constitute full compliance with NFPC, OSHA, or US EPA laws and regulations.

T i p s f o r A u t o R e p a i r S h o p s

The practices listed on this sheet provide specific ways to save on compliance costs by preventing environmental pollution and protecting the health and safety of workers.

S E C T I O N A :

G e n e r a l S i t e C o n d i t i o n s

Material Storage & Management

Purchasing

lOrder chemicals in appropriate amounts. Expired chemicals are costly to dispose and may pose a fire hazard.

lInspect materials immediately upon deliv- ery for leaks or other damage.

lPurchase multi-purpose materials to reduce the number of hazardous chemicals in the shop.

lAsk your supplier for the least hazardous materials suitable for the job. Review the Material Safety Data Sheets (MSDSs) prior to purchase.

Storage

lOrganize and label oils, chemicals, and haz- ardous materials in a single storage area.

lCreate an inventory system for oils, chemi- cals, and hazardous materials. Rotate your inventory.

lKeep unused materials in their original containers.

lInspect storage areas to identify points where spilled chemicals could enter the environment, such as floor drains, door ways, loading docks, catch basins, dirt or cracked floors. Avoid storing, dispensing or mixing chemicals in these areas.

lStore flammables in a location other than the building where people normally work, in a manner approved by local fire and health departments.

Usage

lUse self-closing spigots and nozzles for dis- pensing fluids from bulk containers.

lAsk employees to return empty containers, such as, spray cans before they use new supplies.

lPour and mix chemicals in a well-ventilated area.

lUse only one spray can at a time of brake or carburetor cleaners, lubricants, grease, and sealants.

B u i l d i n g / F l o o r s

lContract with a fire extinguisher company to test and fill extinguishers once a year.

lRemove overhead items that could cause head injuries.

lKeep floors as dry as possible to prevent falls and potential electrical hazards.

lUse non-hazardous cleaning materials.

lContract with a waste removal company to empty oil/water separators or tanks at least once a year.

lSeal floor drains, if approved by local authorities.

lUse magnetic covers for drains or dry wells.

O u t s i d e o f B u i l d i n g

lEnsure that catch basins have oil separators

lKeep catch basin sumps empty and clean.

lKeep wells locked and sealed.

S E C T I O N B :

A u t o S h o p O p e r a t i o n s -

Routine Car Maintenace

Reducing Spills

lBuild berms to contain 110% of the vol- ume of the largest container or tank in the storage area.

lPrevent waste oil spills by using drip pans. Place oily parts in the drip pan rather than on the floor.

lUse a resealable funnel to minimize spills from drip pans.

Cleaning Up Spills

lIf you do spill waste oil, use dry cleanup methods such as reusable absorbent pads, mops that absorb only oily liquids, or a bristle broom and dustpan. Drain excess oil into drip pans and then into a waste oil drum or tank.

lAfter using dry cleanup methods, remove any remaining waste oil with rags.

lUse clay absorbents or sawdust only as

a last resort. Check with your state environmental agency to find out how to properly dispose or recycle used absorbents.

Solvent Parts Cleaning

lUse aqueous cleaners instead of solvents.

lTo avoid drips, position the parts cleaner close to the work station.

lWear gloves and eye protection when handling solvents.

lUse a wire brush for cleaning before using solvents.

lFor very dirty parts, use a pre-wash of used cleaner or wipe with old solvent.

lRemove cleaned parts slowly and allow them to drain over the sink.

B r a k e G r i n d i n g

lCapture metal filings in a bin under the brake grinder and dispose in trash.

Radiator Flushing and Repair

lReclaim antifreeze on-site.

lNever mix used antifreeze with used oil.

Batteries / Tires / Scrap Metal Parts

lWhen recharging batteries on-site, store bulk acid in wooden or plastic cabinets.

lRecycle batteries, tires, and scrap metal parts.

lStore batteries inside the shop.

F O R

A d d i t i o n a l I n f o r m a t i o n -

L o c a l R e s o u r c e s

Contact your local Fire Department, Board of Health, Building Inspector, Code Enforcement Officer, or Local Emergency Planning Committee.

S t a t e R e s o u r c e s

Each state provides free, confidential techni- cal assistance for preventing pollution and meeting waste management and health & safety requirements.

Connecticut

Department of Environmental Protection

Hazardous Waste

Compliance Assistance 860-424-4193

Office of Pollution

Prevention860-424-3022

Small Business

Assistance Program 860-424-3382

State Fire Marshals Office 860-685-8350

OSHA Consultation Program 860-566-4550

Maine

Department of Environmental Protection

Office of Pollution

 

Prevention

 

207-287-7881

Small Business

Technical

 

Assistance Program 800-789-9802

Fire Licensing and

 

Inspections

Unit

207-624-8744

OSHA Consultation Program

207-624-6460

Massachusetts

Department of Environmental Protection

Information Center

617-338-2255

 

800-462-0444

Office of Technical

 

Assistance

617-727-3260

Department of Fire Services

978-567-3100

OSHA Consultation Program

617-969-7177

New Hampshire

 

Department of Environmental Services

Pollution Prevention

 

Program

800-273-9469

Small Business Technical

 

Assistance Program

800-837-0656

Fire Marshals Office

603-271-3294

OSHA Consultation Program

603-271-6155

Vermont

Department of Environmental Conservation

Small Business Compliance

 

Assistance

800-974-9559

Small Business

 

Development Center

800-464-SBDC

Fire Prevention Division 802-828-2106

OSHA Consultation Program

802-828-2765

F e d e r a l R e s o u r c e s

U.S. EPA Region I

 

New England

Environmental

Assistance Team

800-90-NEEAT

For additional copies of this checklist call 800-go-NEEAT.

Prepared by the Northeast Waste Management Officials’ Association, with Funding from U.S. EPA Region I

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Indicate the details in between repair garage and attached, positioned every feet Additional, o Employees have been trained in, over doors, o Smoking is prohibited where the, only in designated areas, o Electrical receptacles have no, circuit box is clear within feet, o Electrical outlets have cover, or taped off, o Wiring is enclosed in Electrical, metal pipe, o There is adequate central, for carbon monoxide from tailpipe, and o Lighting is adequate.

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It is vital to provide particular details inside the space local fire department as required, o There are no illegal furnaces or, Health Safety, o The shop has written contingency, gencies and spill control, o Spill control materials are, chemicals, o No food is consumed in the shop, available in areas where acids and, o Employees are trained in, preparedness, and The information in this document.

stage 3 to completing auto checkliste pdf

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