Aws Form Welding PDF Details

The AWS Welding Form, officially referred to as Annex N AWS D1.1/D1.1M:2010 Welding Procedure Specification (WPS), is a comprehensive document that serves a pivotal role in the welding industry, particularly in ensuring the quality and consistency of welding processes. This form encompasses a wide array of details essential for welding operations, including whether the procedure is prequalified or needs to be qualified by testing, the company's information, and specifics about the welding process(es) used. Moreover, it delves into the intricacies of joint design, base metals specifications, filler metals, shielding materials, electrical characteristics, and the welding technique applied. Additionally, the form requires information on preheat and postweld heat treatment parameters, positioning, and details on the welding procedure itself. The annex also outlines the Procedure Qualification Record (PQR) number(s), showcasing results from tensile tests, guided bend tests, visual inspections, and other pertinent tests to validate the welding procedure's effectiveness. This document not only ensures weld quality and adherence to standards but also acts as a legal record for compliance and verification purposes, underscoring its importance in the field of structural welding.

QuestionAnswer
Form NameAws Form Welding
Form Length2 pages
Fillable?No
Fillable fields0
Avg. time to fill out30 sec
Other nameswps form pdf, aws d1 1 wps form, aws forms, wps form

Form Preview Example

ANNEX N

AWS D1.1/D1.1M:2010

WELDING PROCEDURE SPECIFICATION (WPS)

YES

PREQUALIFIED __________ QUALIFIED BY TESTING __________

OR PROCEDURE QUALIFICATION RECORDS (PQR)

YES

Company Name _______________________________

Welding Process(es) ____________________________

Supporting PQR No.(s) __________________________

JOINT DESIGN USED

 

 

Type:

 

 

 

Single

 

 

Double Weld

Backing: Yes

No

 

 

Backing Material:

 

Root Opening ______

Root Face Dimension ________

Groove Angle: ___________

Radius (J – U) _________

Back Gouging:

Yes

No

Method _______

BASE METALS

Material Spec. _________________________________

Type or Grade _________________________________

Thickness: Groove ____________ Fillet __________

Diameter (Pipe) ________________________________

FILLER METALS

AWS Specification______________________________

AWS Classification _____________________________

SHIELDING

 

Flux ___________________

Gas _________________

 

Composition __________

Electrode-Flux (Class)_____

Flow Rate ____________

______________________

Gas Cup Size _________

PREHEAT

Preheat Temp., Min. ____________________________

Interpass Temp., Min. ___________ Max. _________

Identification # _________________________________

Revision _______ Date __________

By ____________

Authorized by __________________

Date __________

Type—Manual

 

 

 

Semiautomatic

Mechanized

 

 

 

Automatic

 

 

 

 

 

POSITION

 

 

 

 

Position of Groove: ______________

Fillet: __________

Vertical Progression:

Up

Down

 

 

 

ELECTRICAL CHARACTERISTICS

 

 

 

 

______________________

Transfer Mode (GMAW)

Short-Circuiting

 

 

 

Globular

Spray

Current: AC

DCEP

DCEN

Pulsed

Power Source: CC

CV

 

 

Other ________________________________________

Tungsten Electrode (GTAW)

Size: ______________

Type: ______________

TECHNIQUE

Stringer or Weave Bead: _________________________

Multi-pass or Single Pass (per side)_________________

Number of Electrodes ___________________________

Electrode Spacing

Longitudinal ____________

 

Lateral_________________

 

Angle _________________

Contact Tube to Work Distance ____________________

Peening ______________________________________

Interpass Cleaning: _____________________________

POSTWELD HEAT TREATMENT

Temp. ________________________________________

Time _________________________________________

WELDING PROCEDURE

Pass or

Weld

Layer(s)

Process

Filler Metals

 

Current

 

 

 

 

 

 

 

Type &

 

Amps or Wire

Class

Diam.

Polarity

 

Feed Speed

 

 

 

 

 

Volts

Travel Speed

Joint Details

Form N-1 (Front)

354

ANNEX N

AWS D1.1/D1.1M:2010

 

PROCEDURE QUALIFICATION RECORD (PQR) # __________

 

TEST RESULTS

 

TENSILE TEST

Specimen

No.

Width

Thickness

Area

Ultimate Tensile

Load, lb

Ultimate Unit

Stress, psi

Character of Failure

and Location

GUIDED BEND TEST

Specimen

No.

Type of Bend

Result

Remarks

VISUAL INSPECTION

 

 

Appearance___________________________________

Radiographic-ultrasonic examination

Undercut _____________________________________

RT report no.: __________

Result ________________

Piping porosity ________________________________

UT report no.: ___________

Result ________________

Convexity_____________________________________

FILLET WELD TEST RESULTS

Test date _____________________________________

Minimum size multiple pass Maximum size single pass

Witnessed by__________________________________

Macroetch

Macroetch

 

1. _______ 3. ________

1. ________ 3. ________

 

2. _______

2. ________

Other Tests

All-weld-metal tension test

 

 

Tensile strength, psi _____________________________

 

Yield point/strength, psi __________________________

 

Elongation in 2 in, % ____________________________

 

Laboratory test no. _________________________

Welder’s name ________________________________

Clock no. ______________

Stamp no. _____________

Tests conducted by _________________________________________________________

Laboratory

 

Test number ___________________________________

 

Per __________________________________________

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( __________ ) Structural Welding Code—Steel.

(year)

Signed _______________________________________

Manufacturer or Contractor

By ___________________________________________

Title _________________________________________

Date _________________________________________

Form N-1 (Back)

358

How to Edit Aws Form Welding Online for Free

weld procedure s can be filled out online effortlessly. Simply make use of FormsPal PDF editor to do the job quickly. To keep our editor on the cutting edge of convenience, we aim to integrate user-oriented features and improvements on a regular basis. We are always looking for feedback - play a vital role in remolding how we work with PDF docs. Here's what you'd need to do to get going:

Step 1: Simply press the "Get Form Button" above on this page to start up our pdf file editing tool. Here you'll find all that is required to work with your file.

Step 2: Using this online PDF file editor, you could accomplish more than simply fill in blanks. Edit away and make your documents seem sublime with customized text put in, or optimize the file's original content to perfection - all that backed up by the capability to add just about any images and sign it off.

For you to complete this PDF form, be sure to type in the required information in every single area:

1. It's essential to fill out the weld procedure s properly, so be mindful while filling out the segments containing all of these blanks:

Completing segment 1 of aws d1 1 wps form

2. After filling out the previous part, go to the subsequent part and fill in the necessary details in these fields - SHIELDING Flux Gas Composition , TECHNIQUE Stringer or Weave Bead , PREHEAT Preheat Temp Min , POSTWELD HEAT TREATMENT Temp Time , WELDING PROCEDURE, Filler Metals, Current, Process, Class, Diam, Type Polarity, Amps or Wire Feed Speed, Volts, Travel Speed, and Joint Details.

Part number 2 of filling in aws d1 1 wps form

3. Throughout this stage, look at ANNEX N, AWS DDM, Procedure Qualification Record PQR, Test Results, TENSILE TEST, Specimen, Width, Thickness, Area, Ultimate Tensile, Ultimate Unit, Character of Failure, Load lb, Stress psi, and and Location. Each of these will need to be filled out with utmost precision.

Completing section 3 of aws d1 1 wps form

4. The subsequent paragraph will require your input in the following areas: VISUAL INSPECTION Appearance, FILLET WELD TEST RESULTS, Minimum size multiple pass Maximum, Macroetch, Other Tests, Allweldmetal tension test, Tensile strength psi Yield, Welders name , Clock no Stamp no , Tests conducted by Laboratory, Test number , Per , We the undersigned certify that, year, and Signed . Remember to provide all needed information to go forward.

The way to fill out aws d1 1 wps form stage 4

It's easy to make errors while completing your Macroetch, hence be sure you reread it prior to deciding to finalize the form.

5. Since you near the completion of the document, there are a few extra points to undertake. Notably, Manufacturer or Contractor, By , Title , Date , and Form N Back must be done.

aws d1 1 wps form completion process clarified (step 5)

Step 3: Before moving on, check that blank fields were filled in correctly. Once you determine that it's fine, click on “Done." Download the weld procedure s the instant you sign up at FormsPal for a 7-day free trial. Readily view the pdf form within your personal account, along with any edits and changes being automatically saved! FormsPal ensures your information privacy via a protected method that never records or shares any sort of sensitive information provided. Feel safe knowing your docs are kept confidential when you use our editor!